Gear Generation

From cutting the tooth to finishing the gear.

Gear generation includes more than one way to create a tooth form. Hobbing, shaping, skiving, and other processes can be suited to different geometries and production needs; later finishing and inspection steps complete the picture. The Morgan Corporation brings together specialist suppliers so manufacturers can assess the full sequence rather than looking at a single operation in isolation.

 

Whether you are planning a new line or reviewing an existing process, this hub shows the companies in our portfolio connected to gear cutting and gear technology. Follow each link for more information on its specific machinery and capabilities.

The technology

01

Cutting and forming gear teeth

Liebherr Gear Technology lists gear hobbing, shaping, skiving, gear grinding machine tools, and gear inspection machines among its technologies. It also works with machine-tool integration and production-line linking. GMTA — German Machine Tools of America — offers gear hobbing and honing alongside other precision manufacturing technologies. Profilator focuses on flexible processes and modular machine design, with gear cutting, cycloidal cutting, fly cutting, and gear tooth pointing in its portfolio.

 

These technologies address different stages and part requirements. Tooth form, part access, production rate, and the intended finishing operation all affect which cutting approach is appropriate. Looking at those conditions early helps ensure the selected equipment suits both the gear and the surrounding production process.

02

Finishing, inspection, and line integration

A gear program does not end when the teeth are cut. Grinding or honing may be part of the required finishing route, while inspection provides the feedback needed to evaluate the finished part. Liebherr’s portfolio spans cutting, grinding, and inspection; GMTA lists gear honing. Grinding-wheel suppliers such as 3M Grinding Wheels also offer gear grinding wheels and dressing systems, connecting machine selection with the consumable side of the process.

 

Handling between operations matters as well. Liebherr includes gantry automation, pallet handling, robot automation, and random bin picking among its listed technologies. These capabilities are relevant when a new gear machine must work within an existing line or when a manufacturer is planning a more integrated production flow. The aim is to consider the complete movement of the part, not only the cut itself.

Companies we represent

Explore each supplier’s technology and see how its capabilities relate to this category.

Liebherr Gear Technology

Liebherr Gear Technology, in cooperation with leading machine manufacturers, implements production line linking, automation of machining centers, and the system integration of machine tools.

Technologies

GMTA — German Machine Tools of America

Founded in 1991 as the U.S. subsidiary of Profilator GmbH in Wuppertal, Germany, GMTA brings a wide range of precision manufacturing technology to North American manufacturers.

Technologies

Profilator

Profilator combines different manufacturing processes through modular machine design. The company is known for high precision, flexible manufacturing processes, short cycle times, and reduced investment and running costs.

Technologies

3M Grinding Wheels

3M is a global innovation company that never stops inventing. Over the years, their innovations have improved daily life for hundreds of millions of people around the world.

Technologies

Find the right fit

If you are comparing routes to a finished gear, begin with the gear geometry, material, volume, quality requirements, and current production steps. The Morgan Corporation can help connect those requirements to the right supplier conversation.